Replacing a Broken Stormwater Drain Pipe: Step-by-Step Guide to Successful Installation
- Biaggi Granadillo
- Sep 5, 2025
- 3 min read
Stormwater management is crucial for safeguarding our infrastructure and the environment. A broken stormwater drain pipe can cause serious problems such as flooding and erosion. In this guide, we will walk you through the process of replacing a broken stormwater drain pipe, specifically transitioning from a 12" clay pipe to SDR35 PVC.
Understanding the Importance of Proper Drainage
Effective drainage prevents water accumulation and ensures stormwater flows away from properties. A broken drain pipe disrupts this flow, potentially damaging surrounding areas. For instance, studies show that properties without adequate drainage systems can suffer from up to 30% more water damage during heavy rains. Replacing the damaged pipe with a durable material like SDR35 can significantly improve the system's longevity and efficiency.
Initial Assessment and Planning
A thorough site assessment is essential before starting work. Identify the broken pipe's location and understand the existing drainage system to plan the excavation process. For example, in our recent project, we found that the broken pipe was just a few feet away from a utility line, which required additional care.
Next, gather the necessary tools and materials. For this job, we needed:
A mini excavator for digging
Clean gravel for bedding
SDR35 PVC pipe for replacement
Rubber Fernco fittings for secure connections
Excavation and Removal of the Old Pipe
To replace the broken clay pipe, we began by excavating the area around it. We carefully used a mini excavator, ensuring we did not disturb any surrounding infrastructure.

Once exposed, we cut the old pipe near the stormwater catch basin, ensuring a proper inlet connection.
Preparing the Bedding
Next, we prepared a stable bedding for the new SDR35 pipe. We laid down clean gravel, which serves multiple purposes. This bedding supports the new pipe and allows water to flow freely around it, reducing the risk of blockages.
Proper bedding is vital; without it, the new pipe could settle unevenly, leading to future operational problems.
Connecting the New Pipe
With the bedding in place, we moved on to installing the new SDR35 pipe. To connect the existing clay pipe to the new PVC, we used Rubber Fernco fittings. These fittings create a watertight seal, preventing water from escaping at the connection points. This step is essential to maintain the stormwater system's integrity: an effective seal can reduce leaks by approximately 90%, ensuring proper functionality.
The Lift and Stick Method
We employed a technique known as the "lift and stick" method during installation. This involves lifting two sticks of the new SDR35 pipe at the final connection point and inserting them into the bell end of the new pipe.
This method creates a secure connection without extra fittings. It also minimizes misalignment risks, which can cause problems down the line.
Backfilling and Seeding

After securing the new pipe, we backfilled the excavation site. Proper backfilling is critical to ensure even ground settlement and avoid voids that might lead to subsidence.
After backfilling, we seeded the area to encourage grass and vegetation regrowth. This action helps restore the landscape and prevents erosion around the newly installed pipe. Studies indicate that well-vegetated areas can reduce erosion rates by up to 50%, enhancing soil stability.
Final Thoughts
Replacing a broken stormwater drain pipe requires careful planning, the right tools, and a methodical approach. By following the outlined steps, we transitioned from a 12" clay pipe to more durable SDR35 PVC, ensuring a reliable drainage system for the future.
Whether you're a homeowner dealing with drainage issues or a contractor wanting to enhance your skills, understanding stormwater drain pipe replacement is vital. With the right knowledge, you can approach similar projects confidently, ensuring effective stormwater management.
Investing in quality materials and following best practices can strengthen our infrastructure and protect our environment from stormwater runoff's adverse effects.



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